When sorting coal using an existing X-ray dry sorter, if the coal contains a lot of gangue, the calorific value of the clean coal is reduced. If the gangue contains a lot of coal, good coal resources are wasted. If the coal is not clearly distinguished from the gangue, it is impossible to safely retain or exclude the interbedded coal. In this case, the existing X-ray dry sorter software can be upgraded to Softfox Technology's DRX intelligent mineral sorting software to enhance the sorter's mineral recognition capabilities and improve the accuracy of mineral identification and sorting. Similarly, Softfox Technology's DRV and DRXV intelligent mineral sorting software can be used to replace the software of color sorters and X-ray + color sorters to improve the accuracy of mineral identification and sorting.
I. Hardware adaptation check
Check the original dry separator's X-ray imaging and industrial camera image acquisition hardware, and maximize the use of the original image acquisition hardware system to reduce costs. If there are any problems with the overfitting, the corresponding hardware upgrade is required.
II. Software installation and operation
Install Softfox Technology's DRX, DRV or DRXV intelligent mineral sorting system and debug the software operation.
III. Sorting test verification
Utilizing Softfox Technology’s intelligent sorting software, from mineral image data acquisition, to data processing and identification, and then to sorting control signal output, the minerals are sorted and tested to verify sorting accuracy.
IV. Sorting production operation
After multiple sorting test verifications, actual mineral sorting production operations can be carried out.
V. Conclusion
While improving the sorting accuracy of the original dry sorter through software upgrades, if the sorting speed of the original dry sorter is 1.6-1.8m/s, the sorting belt speed of the sorter can be increased, and the newly upgraded Softfox Technology Intelligent Mineral Sorting System software can be used to increase the processing capacity of the original dry sorter per unit time.